Horizontal stainless steel storage tanks provide efficient and secure solutions for storing large volumes of liquids in industrial facilities. Due to their durable structure and high-performance features, these tanks are preferred across various industries. In this article, we will explore the manufacturing process of horizontal stainless steel storage tanks, their advantages, and the industries in which they are commonly used.
Horizontal stainless steel storage tanks are produced through carefully executed stages. Each step in the manufacturing process is meticulously followed to ensure that the tanks meet high-quality standards.
Project Design and Technical Solutions
The manufacturing of horizontal stainless steel storage tanks begins with a detailed project design process, tailored to customer needs and industry standards. During this phase, factors such as the properties of the liquid to be stored, environmental conditions, and operating pressure are taken into account. The capacity, dimensions, and specific functional requirements of each tank are considered to develop the most appropriate technical solutions. If the tank requires heating or cooling systems, jacketed or coil models are designed accordingly.
Material Selection and Quality Standards
To ensure the longevity and durability of the horizontal storage tanks, certified stainless steels that meet high-quality standards are used. Depending on the intended use of the tank, either 304 or 316 grade stainless steel can be selected. For tanks that will come into contact with chemicals, 316 grade is preferred due to its high resistance to acidic environments. The certification of the materials and their compliance with European standards guarantee the safety and durability of the tank.
Cutting and Shaping Process
The selected stainless steel plates are cut and shaped according to the project requirements. Using modern cutting technologies, this process is carried out with high precision, ensuring the tank is prepared in the desired dimensions. During the shaping stage, the horizontal cylindrical structure of the tank is formed and tested for mechanical strength.
Welding and Assembly
The cut and shaped parts are joined using the TIG welding method, one of the highest quality welding techniques for stainless steel. This process ensures the tank's leak-proof integrity and structural strength. The design takes into account the tank's resistance to pressure and vacuum. Tanks that will operate under high pressure are designed and tested accordingly.
Surface Finishing and Hygiene Procedures
After the welding process is completed, the interior and exterior surfaces of the tank are cleaned and polished. At this stage, special surface treatments are applied to increase corrosion resistance and maintain a hygienic environment. The interior surfaces of tanks used in the food and pharmaceutical industries must be smooth and resistant to contamination, which is of great importance.
Insulation and Thermal Protection
Some tanks are insulated to maintain the temperature of the stored liquids. Thermal insulation ensures that the liquids are protected from environmental factors and promotes energy savings. Jacketed systems can also be applied for applications requiring heating or cooling, optimizing temperature control.
Testing and Quality Control Process
Once production is complete, pressure tests, leak tests, and vacuum tests are conducted as part of the quality control phase. Only after ensuring that the tanks meet all industry standards and customer requirements are they prepared for shipment. Comprehensive usage and maintenance documentation is provided for each tank, allowing businesses to easily track the tank’s maintenance and usage processes.
Due to their large capacity and durable construction, horizontal stainless steel storage tanks are used across various industries. The main sectors in which these tanks are utilized include:
Food and Beverage Industry
In the food and beverage industry, it is crucial to store liquid raw materials and final products under hygienic conditions. Horizontal stainless steel storage tanks help store liquids such as milk, juice, and alcohol in a safe and sanitary manner.
Chemical Industry
In the chemical industry, horizontal stainless steel storage tanks provide an excellent solution for storing chemicals such as acids, bases, and solvents in corrosion-resistant conditions. The tanks are made from certified materials resistant to chemical reactions.
Petrochemical and Energy Sector
Horizontal stainless steel tanks are frequently used to safely store and transport large volumes of petroleum and other petrochemical products. Thanks to their high-pressure-resistant structure, these tanks are an ideal solution for energy facilities and refineries.
Pharmaceutical Industry
In the pharmaceutical sector, the storage of pharmaceutical products in sterile and hygienic conditions is of great importance. Tanks made from stainless steel ensure the safe storage of pharmaceutical raw materials.
Water Treatment and Storage
In water treatment facilities, horizontal stainless steel storage tanks are used to safely store purified water. Thanks to insulation systems, the quality of the water is maintained, and environmental factors are kept at bay.
Horizontal stainless steel storage tanks provide purpose-specific storage solutions due to their durability, high quality, and long-lasting construction. Tanks manufactured with the right material and craftsmanship for their intended use will enhance the efficiency of your operation while ensuring the safety of the liquids you store.
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